Copper thickness and trace width

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    The following table shows copper thickness vs weight in ounces.

    The thickness of PCB is directly influenced by the copper thickness and trace width during assembly.

    Copper thickness and trace width - A Basic Guide

    The total thickness of the PCB is influenced by the thickness of the copper. The amount of current that must flow through the PCB determines the typical thickness of the copper layer.

    Generally speaking, copper thickness ranges from 1.4 to 2.8 mils (1 to 2 oz), however this can vary depending on the particular needs of the board. Because thicker copper requires more materials and presents processing obstacles, the board will be thicker and cost more.

     The thickness of the copper layer that forms the electrical connections on a PCB (Printed Circuit Board) is referred to as the standard copper thickness. Copper is the main material used for this purpose since it is an excellent electrical conductor. The term “1oz copper thickness” refers to the copper’s thickness on a PCB.

    Ounces per square foot is the unit of measurement used. One ounce of copper is present in each square foot of the board when we refer to a thickness of one ounce of copper.  It is significant to remember that a PCB’s copper thickness might have an impact on the board’s overall dependability and performance. The intended application of the PCB and any special needs or limitations that could exist should be considered when choosing and specifying the copper thickness.

    Importance of copper thickness in PCB design

    One of the most crucial components in the design of a printed circuit board is copper thickness, sometimes referred to as copper weight. The weight of copper per square foot is known as copper weight. Ounces (oz/ft2) are used to characterize it.

    The thickness of the copper trace determines the printed circuit board’s total current carrying capacity. In high-speed and radiofrequency digital circuits, the trace impedance is also determined by taking the copper thickness into account. Depending on their current carrying requirements, PCBs may require different amounts of copper weight. To meet the demands of our clients’ PCB designs, PCB Runner provides an assortment of copper trace weights.

    Advantages of a PCB with a standard 1-ounce copper thickness

    Outstanding Electrical Conductivity: Copper offers minimal resistance to the flow of current and is a great electrical conductor. For the majority of applications, the 1-ounce copper thickness is adequate, guaranteeing dependable and effective performance.

    Economical: 1 oz of copper thickness is a cost-effective option for PCB production because it is comparatively less expensive than other materials like gold or silver.

    Wide availability: The 1-ounce copper thickness is a standard option in most PCB production methods, and copper is widely available.

    Sufficient for Low-Power Applications: Since consumer electronics have relatively low current requirements, a copper thickness of one ounce is sufficient for these kinds of applications.

    Trace Width Calculator for PCBs

    In PCB design, trace width is a crucial design element. To guarantee that the required amount of current can be transferred without overheating and harming your board, adequate trace width is required. This online calculator can be used to determine the minimum trace width for a specific current and copper weight. Thicker traces are possible with a thicker copper weight, but thicker traces are necessary for larger currents.

    The permissible current through a trace formula is included in section 6.2 of the IPC-2221 standard, as illustrated below.
    Traces inside the system: I = 0.024 x dT0.44 x A0.725
    Traces outside the system: I = 0.048 x dT0.44 x A0.725
    where A is the cross-sectional area of the trace mils², dT is the temperature rise above ambient in °C, k is a constant, and I is the maximum current in amps.

    The cross-sectional area that our desired current can safely pass through can then be estimated by rearranging this formula to get the trace width.

    (Current[Amps]/(k*(Temp_Rise[deg. C])^0.44))^(1/0.725) = Area[mils^2]

    Next, the cross sectional area for a selected thickness is used to calculate the width:

    Area[mils^2]/(Thickness[oz]*1.378[mils/oz]) = Width[mils]

    According to IPC-2221, k equals 0.024 for internal layers and 0.048 for external layers.

    Copper thickness and trace width chart: 1
    Copper thickness and trace width chart: 2

    Design considerations for Copper Trace Design:

    Trace Width and Spacing:

    Sustaining impedance control, avoiding signal deterioration, and meeting current-carrying capacity requirements all depend on choosing the proper trace width and spacing. A number of considerations need to be made when choosing trace dimensions, including available board space, signal frequency, and current levels.

    Signal Integrity and EMI Mitigation:

    Reduction of crosstalk, reflections, and electromagnetic interference is necessary for signal integrity. These problems can be greatly decreased by employing ground planes and power planes, careful routing, and appropriate termination strategies. Additional methods to improve signal quality include differential signaling, impedance matching, and signal integrity analysis tools.

    Thermal Considerations:

    A PCB’s ability to dissipate heat is also influenced by copper traces. To provide effective heat dissipation, power traces and traces linked to heat-generating components need to be constructed with the right copper pours and widths. Thermal management and the avoidance of damage to delicate components can also be facilitated by the use of thermal relief patterns and appropriate route placement. Wider copper traces, for instance, may support greater currents without overheating, and copper pours attached to thermal vias or heat sinks can effectively disperse heat from hotspots on the board.

    Prevention of Crosstalk:

    Crosstalk is the result of adjacent traces’ signals interfering with one another. It is possible to reduce crosstalk by using specific design techniques. Effective solutions include increasing the separation between noise sources and sensitive signals, utilizing guard traces or ground planes between high-speed signal traces, and implementing differential signaling.

    TIP: Unless otherwise included in your fabrication notes, it is presumed that each copper layer has the same final copper weight. It is believed that each copper layer on a four-layer board weighing one ounce will have a completed copper thickness of 1.37 millimeters or greater.

    Minimum Copper Weight Spacing Guidelines

    More space between copper features on your PCB is needed the thicker your copper requirements are.

    TIP: This chart’s spacing should be used as a general reference only. There will be modest variations in the capacities of different factories. This ought to provide you with a basic notion of the minimum trace width and spacing to aim for when establishing your design guidelines. The ideal distance between copper characteristics is as wide as possible.

    While it is simpler to print thin traces than to carve a narrow gap between them, make sure your design guidelines employ the same trace sizes and spacing measurements. Generally speaking, the following trace-related parameters start to increase the cost of fabricating bare PCBs.

    Tighter PCB tolerances and the requirement for more sophisticated equipment for PCB manufacturing, inspection, and testing result in significantly higher costs:

    • Trace widths less than 0.005 inches, or 5 mils
    • Trace distances less than five millimeters
    • Via holes that are less than 8 mils in diameter
    • Trace thickness: 1.4 mils, or less than or equal to one ounce,
    • Trace impedance, controlled lengths, and differential pairs

    PCB thickness that is offered by PCB Runner is


    Flex Circuits

    Rigid-Flex Circuits

    Copper Thickness

    1/2oz or greater

    ¼ to ½ oz

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